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A Guide to Different Types of Commercial and Industrial Fluid Chillers

Fluid chillers in Australia are used in a variety of different industries, including the food and beverage industry, manufacturing, pharmaceutical, and chemical manufacturing sectors. Running on electrical power , this industrial equipment provides critical cooling and temperature control, and utilizing the right type of fluid chiller will optimize productivity, improve efficiency and lower operating costs.  Types of Industrial Fluid Chillers in Australia By Condenser Type   Air-cooled chillers: Air-cooled fluid chillers use the air in the environment around them assisted by fans to remove heat from the refrigerant in the condenser. It then runs the refrigerant back through the system to provide cooling. As a result, the air around these chillers is usually very warm and they are not recommended in applications where this will be an issue. These systems are often portable, available in both large and small-scale commercial versions, are relatively affordable a...

Inside Noise Reduction for Diesel Generators

Diesel generators are loud, with commercial and industrial generators as small as 1,500kW emitting an astonishing 105 decibels – the same as a jet airplane flying overhead. This noise is a form of pollution and disruption on worksites and, to get the benefits of these durable, economic power generators and deliver the electrical power a site needs while minimizing noise means investing in noise reduction technology. Here’s a guide to why this is so important and how these measures work. Noise Pollution Standards in Australia   The EPA in Australia , along with other international bodies like the World Health Organisation have comprehensive industrial guidelines on noise pollution, including community noise and industrial noise prevention.  According to Safe Work Australia , between 28-32% of the Australian workforce is regularly exposed to loud noise levels at work, with the construction industry as one of the leading industries for noise-related injury. ...

5 More Problems with Commercial Generators and How to Solve Them

If you have invested in a genset to provide your business or facility with power in the event of a blackout, it’s important to ensure that it’s running properly for your peace of mind. Although this power generation equipment is designed to be robust and require minimal maintenance even in tough operating environments, they do require some care and maintenance in order to perform reliably in a power outage. Here are 5 more common problems that diesel generators can experience and how to prevent them.  Leaks: Fuel leaks can easily occur in diesel generators. Check to ensure the tank is not overfilled and that the pump system is working. Replace any fuel lines that look damaged or cracked. Oil leaks can occur as a result of wet stacking or over-fuelling and is usually the result of working a genset well below its load capacity. This is a serious issue that will require technical expertise, but it can be prevented by correctly sizing your generator for your needs and runn...

Guide to Proper Loading of Marine Diesel Gensets

Diesel generators are designed to work demanding hours to supply electrical power under challenging conditions with exceptional reliability and a long lifespan, but even the toughest machines will fail if they are not managed correctly. Here’s how to load a marine generator correctly and why it matters.  Load Matters to Lifespan and Performance in Diesel Generators  In diesel generators, working them gently isn’t good for the machine itself, contrary to what you may think. In fact, regularly running diesel generators under the recommended 60-75% maximum rated load can lead to lasting damage.  What happens is that operation under low load conditions causes low pressure in the marine generator cylinders, which compromises the performance of the piston ring seal. This seal relies on a high combustion gas pressure to force the piston rings against the cylinder bore and without it, the engine doesn’t achieve an optimal temperature to burn fuel efficiently. This ...

The Role of High-Quality Generators in Oil and Gas Operations

Diesel generators are useful in almost every industry, from facilities management and construction to mining and data centers, but they especially vital in the oil and gas industry. The generator sets are critical to providing electrical power for numerous purposes, ensuring the efficiency and safety of operations and daily living. The Role of Diesel Generators in the Oil and Gas Industry   Everyday electrical power: In remote locations on land and at sea, generator sets provide power to every appliance as required, from computers and facility systems to cooking equipment, lighting systems and more.  Digging and drilling: As in the mining industry, large and small-scale digging and drilling equipment requires a reliable and sufficient power supply in order to operate. Any downtime means significant losses and setbacks for these operations, so a diesel generator provides effective risk management.   Seamless operation: Using a power generator mea...

Power Generator Issues: Engine Blow-By

Power generators and diesel generators , in particular, are well-known for their reliability, low maintenance and ability to provide electrical power even in demanding commercial and industrial environments – but that doesn’t mean that they are infallible.   What is Engine Blow-By?   This is an issue that occurs when the air and fuel mixture in your power generator leaks between a piston and the cylinder wall. If you listen to diesel generators with this issue, you’ll hear a spluttering sound accompanied by high fume and exhaust generation. It’s something that is common in old or poorly maintained cars – but it can affect any engine, including the one in diesel generators.  Engine blow-by occurs when the internal combustion in your power generator’s combustion chamber forces moisture, fuel, or air past the piston rings within the crankcase. Without a secure fit, these rings can’t contain the pressure produced by the internal combustion, and so a l...

What are Prime Power Generators?

There are a few different categories for commercial diesel generators , and one of these is a prime power generator. These gensets are for a specific type of use to provide electrical power in commercial and industrial settings. Here are some insights into prime power generators. Essentially, a prime power generator is able to run for a considerable length of time at maximum or near-maximum loads, as long as they have enough fuel to do so. In prime power diesel generators, the continuous combustion process in the engine means it generates a lot of heat in the process of creating electrical power. This means that these generators require large cooling systems, usually consisting of a radiator and a series of pipes that circulate cool water around the genset. Who Uses Prime Power Diesel Generators? These powerful gensets are often used on commercial or industrial sites where a primary power source isn’t available. They’ll run all electrical equipment on-site, from ventilati...

Diesel Generators for Emergency Municipal Power Generation

It’s essential that municipalities have a stable, reliable supply of electrical power to supply residents with the infrastructure and services that people rely on in their daily lives and pay for through their taxes. However, municipalities are just as vulnerable to power outages – manmade or natural – as homes and businesses are. This makes investing in quality power generation solutions, including diesel generators , in order to keep essential utilities running. Where are the Needs for Electrical Power Highest in Municipalities?   We all know the disruption, losses and potential dangers of our homes and businesses being left without power – when it’s municipal infrastructure that is affected, the consequences of having no electrical power can be even more severe. Areas, where critical power generation is required, include:  Buildings that provide essential services – courthouses, fire stations, schools, town halls, and administrative buildings, and librar...

Common Reasons Why Your Fluid Chiller Isn’t Performing

Fluid chillers are an essential piece of industrial equipment in many industries and it’s critical that they operate reliably – so much so that many organisations choose to run them on independent electrical power rather than on the grid. When a chiller isn’t performing, it can be frustrating, costly and dangerous. Here are some insights into why this might occur, from CAT rental – leading providers of fluid chillers in Australia .  It’s the Wrong Size for the Job  If a chiller isn’t holding temperature, it may be because the heat load is simply too high for the equipment to handle. Like all industrial equipment, fluid chillers in Australia operate on electrical power (grid or generator-based) and come in a wide range of capacity, which makes it essential to choose a chiller that can handle your facility’s requirements. An under-powered fluid chiller is an issue that often occurs when a facility has expended recently (thereby increasing the load on the chiller) or ...

Tips for Preventing Overheating in Air Compressors

Overheating is a risk with industrial equipment , including air compressors , generators, and fluid chillers. In the summer, extreme heat increases this risk, making breakdowns and facility downtime more likely. Here are some tips to prevent overheating, from the leaders in industrial equipment and portable electrical power solutions. Symptoms of Overheating in an Air Compressor Overheating in air compressors presents with certain symptoms, including stalling during start-up, requiring longer than usual rest periods between cycles, poor performance, strange noises during operation (creaking and crackling sounds), and even the smell of burnt oil. Common Causes of Overheating in Air Compressors Certain factors can contribute to the likelihood of overheating in industrial equipment, including Age – Older compressors, especially those in high-use environments, are more likely to overheat due to wear-and-tear. Older systems may also lack the tech and design features that make ...

Tips and Advice for Owners of Marine Generators

If you own a yacht or boat, you’ll know just how important it is that you have a reliable power generator onboard to supply you with electrical power when you’re at sea. Here are some essential tips and advice on how to get the best performance from your marine generator. Tip #1 Good habits are key to keeping a boat or yacht in great condition, keeping you in touch with the boat’s systems as well as helping you spot maintenance issues early. Add these items to your list to include your marine generator: Oil level check Coolant level check (at the pressure cap) Water pump belt/alternator check Leak check Tip #2 Always turn off the shore power breaker on the dock before switching on your marine generator. If your power generator connects to the shore-based electrical power supply for even a moment, it will result in a life-threatening and high-risk event. Tip #3 Switch your AC load breaker or switch to the off position before starting your marine g...

Reasons Why Your Standby Generator Could Fail

Diesel generators are the leading choice for residential, commercial and industrial off-grid power generation for good reason. They’re renowned for their durability, minimal maintenance, and efficiency, as well as their ability to provide enough power to meet high industrial and commercial demands. If you have a diesel generator for standby power , then you’re one of many home and business owners who have the ultimate peace of mind in the event of a power outage – but this doesn’t mean these machines are incapable of failure. Here are the most common reasons for diesel generator breakdowns.  Common reasons why diesel generators fail to start automatically. The switch was left in the “Off” position rather than the “Auto” position. The starter batteries are worn out and/or very old. The fuel filter was clogged due to old fuel or water in the fuel. Air in the fuel system. To meet today’s emissions requirements, there are closer tolerances within the fuel system t...

Tips for Storing Your Backup Generator

Backup generators  are very useful equipment for homes, businesses, and industrial sites, providing clean, reliable power when the grid isn’t available. However, they’re not always in use, so it’s important that they’re stored correctly until they’re needed again to ensure that they stay in perfect working condition.  Here’s some advice from our team who  hire generators  and sell  diesel generators  for commercial, residential, marine and industrial use.   Short-term storage for diesel generators   If you know that you’ll likely require your generator throughout the next few months but that it may sit idle for a week or so in between use, then storage is a relatively simple thing. Simply clean any dust or debris off the unit after use and store it somewhere with easy access where it is protected from the environment. Keep in mind that diesel starts to deteriorate after about 10 days, so if you leave it for more than 3 weeks ...

Why Do Schools Need Backup Generators?

It is important for public places such as healthcare, banking, and manufacturing or processing industries require backup electrical power to sustain their operations during power outages. These standby power options can help businesses to run smoothly and to keep their day-to-day operations go accordingly to the plan. Therefore, schools and universities also need generator sets to keep their operations go on when the power is gone.  There are a lot of systems the school needs to use, including heating and cooling, ventilation, fire alarms, computer networks, research equipment, data storage, lighting, security, elevators, and phone networks among more. Without power backup, the schools will have to shut their doors, which will have a big impact on their student’s studying journey. Here are some benefits of having backup power in your school:  Class Disruptions & Scheduling With the power back up, your school is at risk of class disruptions and scheduling. ...